As in ynvestearring casting gieterij en orizjinele fabrikant yn Sina, RMC Casting Foundry koe giet nikkel basearre alloy castings neffens jo tekeningen en easken mei folsleineCNC Machtigingsformulier tsjinsten.
Deynvestearrings castingwurdt ek neamd precision casting omdat it hawwe folle better oerflak en hegere krektens as hokker oar casting proses. Benammen foar it silica sol casting proses, de ôfmakke castings koenen berikke de CT3 ~ CT5 yn geometryske casting tolerânsje en CT4 ~ CT6 yn dimensional casting tolerânsje. Foar de casings produsearre troch ynvestearrings, sil d'r minder of sels gjin ferlet wêze om de ferwurkingsprosessen te meitsjen. Yn guon mjitte, de ynvestearring casting koe ferfange de rûge Machtigingsformulier proses.
Materialen foar Investment Casting Process by RMC Foundry | |||||
| Kategory | China Grade | UK Grade | US Grade | Japanske klasse | Dútslân Grade |
| Carbon Steel | ZG15, ZG20, ZG25, ZG35, ZG45, ZG55, Q235, Q345, Q420 | A1, A3, A5, CLA1A, CLA1C, AM1 | 1008, 1015, 1018, 1020, 1025, 1030, 1035, 1040, 1045, 1050, 1060, 1070, WC6, WCC, WCB, WCA, LCB | SC360, SC450, SC480, SCW410, SCW450, SCW550, SCW620, SCC5, S15C, S20C, S25C, S45C, S50C | 1.0570, 1.0558, 1.1191, 1.0619, 1.0446, GS38, GS45, GS52, GS60, 1.0601, C20, C25, C30, C45 |
| Low Alloy Steel | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V | CLA2, CLA3, CLA4, CLA8, CLA5A, CLA5B, CLA9, CLA11, CLA12B, CLA12C, CLA13, CLA1B, EN1A, EN8, EN9, EN14, EN19, EN24, EN32B, PD100A, NCM3, NCM, NCM. | 1117, 4130, 4140, 4340, 6150, 5140, WC6, LCB, Gr.13Q, 8620, 8625, 8630, 8640, H13 | SCM415, SCM435, SCM440, SCM445, SKS3 | GS20Mn5, GS15CrNi6, GS16MnCr5, GS25CrMo4V, GS42CrMo4, S50CrV4, 34CrNiMo6, 50CrMo4, G-X35CrMo17, 1.1131, 1.0037, 1.0122, 1.2162, 1.2542, 1.6511, 1.6523, 1.6513, 1,8173, 1,8173, 1,1,1. 1.7225, 1.7227, 1.7228, 1.7231, 1.7321, 1.8519, ST37, ST52 |
| Ferritysk roestfrij stiel | 1Cr17, 022Cr12, 10Cr17, | ANC1B | 430, 431, 446, CA-15, CA6N, CA6NM | SCS1, SCS1X, SCS3, CS3X, SCS4, SCS5, SCS6 | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitysk roestfrij stiel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | ANC1C, ANC2 | 410, 420, 430, 440B, 440C | SCS2, SCS2A | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Austenitysk roestfrij stiel | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | ANC3A, ANC3B, ANC3ALC, ANC3AFC, ANC3BFC, ANC4B, ANC4BFC, ANC20, 316C12, 316S16, 316C16, 347C17 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | SCS11, SCS13, SCS14, SCS14A, SCS16, SCS16A, SCS18, SCS21, SCS35 | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 4.91, 4. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Precipitation Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | ANC20, ANC21, ANC22 | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | SCS24, SCS32 | 1.4542 |
| Hege Mn Steel | ZGMn13-1, ZGMn13-3, ZGMn13-5 | BW10 | B2, B3, B4 | SCMnH1, SCMnH11, SCMnH21 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Duplex RVS | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | SCS10, SCS11 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 | |
| Tool Steel | Cr12 | A5, H12, S5 | SKD11, SKH9, SKH51 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 | |
| Heat Resistant Steel | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | ANC5A | 309, 310, CK20, CH20, HK30 | SCH1, SCH2, SCH11, SCH13, SCH15, SCH21, SCH22, SCH24, SCH41, | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikkel Base Alloy | ANC19 | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, Inconel 625 | SCH43, SCH44, SCH45, | 2.4815, 2.4879, 2.4680 | |
| Aluminium Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | AC3A, AC4A, AC4C | G-AlSi7Mg, G-Al12 | |
| Koper Alloy | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | CZ125, CZ102, CZ107, CZ124, CZ122 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | C2100, C2300, C2700, C3560, C3771, C5212, C5111 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Cobalt Base Alloy | UMC50, 670, Grade 31 | 2.4778 | |||
Hast it grutste part fan it ferro en nonferro metalen en alloys koe wurde getten troch ynvestearrings casting proses. Mar, op ús ferlerne wax casting gieterij, wy benammen cast nikkel basis alloys, kobalt basis alloys, koalstof stiel, alloy stiel, RVS, super duplex RVS, griis getten izer, ductile getten izer, aluminium alloys en messing. Derneist fereaskje bepaalde tapassingen it gebrûk fan spesjalisearre oare alloys dy't primêr wurde brûkt yn hurde omjouwings. Dizze alloys, lykas titanium en vanadium, foldogge oan de ekstra easken dy't miskien net wurde berikt mei standert aluminium alloys. Titanium-legeringen wurde bygelyks faak brûkt om turbineblêden en -fanen te produsearjen foar loftfeartmotoren. Alloys op kobaltbasis en nikkelbasis (mei in ferskaat oan sekundêre eleminten tafoege om spesifike sterkte-sterkte, korrosje-sterkte en temperatuerbestindige eigenskippen te berikken), binne ekstra soarten getten metalen.
| Investment Casting Technyske gegevens by RMC Foundry | |
| R & D | Software: Solidworks, CAD, Procast, Pro-e |
| Leadtiid foar ûntwikkeling en samples: 25 oant 35 dagen | |
| Molten Metal | Ferritysk roestfrij stiel, martensitysk roestfrij stiel, austenitysk roestfrij stiel, neerslaghardend roestfrij stiel, duplex roestfrij stiel |
| Koalstofstaal, Alloy Steel, Tool Steel, Heat Resistant Steel, | |
| Nickle-base Alloy, Aluminium Alloy, Koper-base Alloy, Cobalt-base Alloy | |
| Metal Standert | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Materiaal foar Shell Building | Silica Sol (ôfset silica) |
| Wetterglas (natriumsilikaat) | |
| Mingen fan Silica Sol en Water Glass | |
| Technyske parameter | Stukgewicht: 2 gram oant 200 kilogram |
| Max Dimension: 1.000 mm foar Diameter of Length | |
| Min Wall Dikte: 1.5mm | |
| Casting Roughness: Ra 3.2-6.4, Machining Roughness: Ra 1.6 | |
| Tolerânsje fan Casting: VDG P690, D1 / CT5-7 | |
| Tolerânsje fan Machtigingsformulier: ISO 2768-mk/IT6 | |
| Binnenkearn: keramyske kearn, ureumkearn, wetteroplosbere waxkearn | |
| Heat behanneling | Normalisearjen, temperearjen, quenching, annealing, oplossing, karburisaasje. |
| Surface behanneling | Polijsten, Sân / Shot Blasting, Sink Plating, Nikkel Plating, Oxidaasjebehanneling, Fosfatering, Poederferve, Geormet, Anodisearjen |
| Diminsje Testing | CMM, Vernier Caliper, Binnen Caliper. Depth Gage, Height Gage, Go / No go Gage, Special Fixtures |
| Gemyske ynspeksje | Gemyske komposysje-analyze (20 gemyske eleminten), skjinensynspeksje, röntgenradiografyske ynspeksje, koalstof-swavelanalysator |
| Fysike ynspeksje | Dynamic Balancing, Static Blancing, Mechanical Properties (Hardness, Yield Strength, Tensile Strength), Ferlinging |
| Production Kapasiteit | Mear dan 250 ton per moanne, mear as 3.000 ton jierliks. |
Nikkel-basearre alloy ferwiist nei in hege alloy mei nikkel as de matrix (algemien grutter as 50%) en koper, molybdenum, chromium en oare eleminten as alloying eleminten. De wichtichste alloying eleminten fan nikkel-basearre alloys binne chromium, wolfraam, molybdeen, kobalt, aluminium, titanium, boron, zirconium ensafuorthinne. Under harren, Cr, Al, ensfh benammen spylje in anty-oksidaasje effekt, en oare eleminten hawwe solide oplossing fersterkjen, delslach fersterkjen en nôt grins fersterkjen. Nikkel-basearre alloys hawwe meastentiids austenitic struktuer. Yn 'e steat fan fêste oplossing en fergrizing behanneling binne d'r ek intermetallyske fazen en metalen karbonitriden op' e austenitematrix en nôtgrinzen fan 'e alloy.
Nikkel-basearre alloys hawwe hege sterkte en goede oksidaasje ferset, corrosie ferset en hege temperatuer ferset yn it berik fan 650 oant 1000 ° C. Nikkel-basearre alloy is in mienskiplike hege-temperatuer ferset alloy. Nikkel-basearre alloys wurde ûnderferdield yn nikkel-basearre waarmte-resistant alloys, nikkel-basearre corrosie resistant alloys, nikkel-basearre wear-resistant alloys, nikkel-basearre precision alloys en nikkel-basearre foarm ûnthâld alloys neffens harren wichtichste eigenskippen. Nikkel-basearre superalloys, izer-basearre superalloys en nikkel-basearre superalloys wurde kollektyf oantsjutten as hege-temperatuer alloys. Dêrom wurde nikkel-basearre superlegeringen oantsjutten as nikkel-basearre alloys. Nikkel-basearre superalloy-searjematerialen wurde in protte brûkt yn loftfeart, loftfeart, ierdoalje, gemyske, kearnenerzjy, metallurgy, marine, miljeubeskerming, masines, elektroanika en oare fjilden. De graden en metoaden foar waarmtebehanneling selekteare foar ferskate meganyske dielen sille oars wêze.
Nikkel-basearre alloys wurde oer it algemien getten fia in ynvestearring casting proses. De mienskiplike graden fan nikkel-basearre alloys foar casting binne as folget:
1) Ni-Cr-Mo alloy, Hastelloy rige C-276, C-22, C-2000, C-4, B-3
2) Ni-Cr alloy: Inconel 600, Inconel 601,Inconel 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825;
3) Ni-Cu alloy, Monel 400, Monel K500
| Tsjinsten | Beskriuwing |
| Surface Treatment Services | Poedercoating, anodisaasje, elektrofoteze, Chrome plating, skilderjen, sân blasting, nikkel plating, sink plating, swarting, polearjen, blauing, Geormet, Zintek, ensfh. |
| CNC Precision Machtigingsformulier Services | Draaien, Frezen, Draaien, Honing, Boarjen, Boarjen, Tappen, Draadelektrodesnijden, Slijpen ... ensfh. |
| Ynspeksje en kwaliteitskontrôle | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulphur Analyzer, Metallurgical Microscopy, Press Force Tester ... etc. |
Applikaasjes fan ús oanpaste casting- en ferwurkingsdielen:
- Automobile Parts: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Fersnellingsbak Cover, Clutch Cover, Clutch Housing, Wielen, Filter Housing, CV Joint Housing, Lock Hook.
- Truck Parts: Rocker Arms, Transmission Fersnellingsbak, Drive Assen, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, nokkenas, oalje Pan.
- Hydraulic Parts: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
- Lânboumasines en trekkerûnderdielen: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Motor Cover, Oaljepomp Housing, Bracket, Hanger, Hook, Bracket.
- Spoartreinen en frachtauto's: Shock Absorber Housing, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheels, Brake Systems, Handle, Guides.
- Bouw Machinery Parts: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Fersnellingsbak Cover, Flens, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Bucket Teeth, Emmer.
- Logistics Equipment Parts: Wielen, Caster, Bracket, Hydraulic Silinder, Forklift Spare Parts, Lock Case,
- Valve en Pomp Parts: Valve Body (Hûs), Butterfly Valve Disc, Ball Valve Housing, Flens, Connector, Camlock, Open Impeller, Close Impeller, Pump Housing (Lichaam), Pump Cover.
