OEM oanpaste cast roestfrij stiel casting produkt troch presys ynvestearring casting + CNC Machtigingsformulier. Beskikber fierdere proses: waarmte behanneling, oerflak behanneling, testen en gearkomste.
RVS is de ôfkoarting fan RVS en soere-resistant stiel. It wurdt roestfrij stiel neamd dat resistint is foar swakke korrosive media lykas loft, stoom en wetter. Korrosjebestindich stiel wurdt soerbestindich stiel neamd.
| Investment Casting Technyske gegevens by RMC Foundry | |
| R&D | Software: Solidworks, CAD, Procast, Pro-e |
| Leadtiid foar ûntwikkeling en samples: 25 oant 35 dagen | |
| Molten Metal | Ferritysk roestfrij stiel, martensitysk roestfrij stiel, austenitysk roestfrij stiel, neerslaghardend roestfrij stiel, duplex roestfrij stiel |
| Koalstofstaal, Alloy Steel, Tool Steel, Heat Resistant Steel, | |
| Nickle-base Alloy, Aluminium Alloy, Koper-base Alloy, Cobalt-base Alloy | |
| Metal Standert | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Materiaal foar Shell Building | Silica Sol (ôfset silica) |
| Wetterglas (natriumsilikaat) | |
| Mingen fan Silica Sol en Water Glass | |
| Technyske parameter | Stukgewicht: 2 gram oant 200 kilogram |
| Max Dimension: 1.000 mm foar Diameter of Length | |
| Min Wall Dikte: 1.5mm | |
| Casting Roughness: Ra 3.2-6.4, Machining Roughness: Ra 1.6 | |
| Tolerânsje fan Casting: VDG P690, D1 / CT5-7 | |
| Tolerânsje fan Machtigingsformulier: ISO 2768-mk/IT6 | |
| Binnenkearn: keramyske kearn, ureumkearn, wetteroplosbere waxkearn | |
| Heat behanneling | Normalisearjen, temperearjen, quenching, annealing, oplossing, karburisaasje. |
| Surface behanneling | Polijsten, Sân / Shot Blasting, Sink Plating, Nikkel Plating, Oxidaasjebehanneling, Fosfatering, Poederferve, Geormet, Anodisearjen |
| Diminsje Testing | CMM, Vernier Caliper, Binnen Caliper. Depth Gage, Height Gage, Go / No go Gage, Special Fixtures |
| Gemyske ynspeksje | Gemyske komposysje-analyze (20 gemyske eleminten), skjinensynspeksje, röntgenradiografyske ynspeksje, koalstof-swavelanalysator |
| Fysike ynspeksje | Dynamic Balancing, Static Blancing, Mechanical Properties (Hardness, Yield Strength, Tensile Strength), Ferlinging |
| Production Kapasiteit | Mear dan 250 ton per moanne, mear as 3.000 ton jierliks. |
Troch it ferskil yn gemyske gearstalling tusken de gewoane RVS en soere-resistant stiel, harren corrosie ferset is oars. Gewoane RVS is oer it generaal net resistint foar gemyske media corrosie, wylst acid-resistant stiel is oer it algemien net-corrosive. De term "rêstfrij stiel" ferwiist net allinich nei ien soart roestfrij stiel, mar ferwiist ek nei mear as hûndert yndustriële roestfrij stielen. Elk ûntwikkele roestfrij stiel hat goede prestaasjes yn har spesifike tapassingsfjild.
RVS wurdt faak ûnderferdield yn martensitic RVS, ferritic RVS, Austenitic RVS, Austenitic-ferritic (duplex) RVS en delslach ferhurding RVS neffens de steat fan mikrostruktuer. Dêrneist, neffens de gemyske komposysjes, kin wurde ferdield yn chromium RVS, Chromium nikkel RVS en Chromium mangaan stikstof RVS, ensfh CF8M RVS is lyk oan SS316 / F316 en Sineesk Standert 0Cr17Ni12Mo2.
Yn casting produksje, it grutste part fan 'eroestfrij stiel castingswurde foltôge trochynvestearrings casting. It oerflak fan roestfrij stiel castings produsearre troch ynvestearrings casting is soepeler en de dimensionale krektens is makliker te kontrolearjen. Fansels, de kosten fan ynvestearrings casting RVS dielen is relatyf heech yn ferliking mei oare prosessen en materialen.
Investment casting, ek wol presys casting of ferlern wax casting neamd, wurdt in protte brûkt, om't it asymmetrysk casting biedt mei heul fyn details om relatyf goedkeap te produsearjen. It proses omfettet it produsearjen fan in metalen casting mei in fjoerwurkfoarm makke fan in wax replika-patroan.
Applikaasjes fan ús oanpaste casting- en ferwurkingsdielen:
1. Automobile Parts: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Fersnellingsbak Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV Joint Housing, Lock Hook.
2. Truck Parts: Rocker Arms, Transmission Gearbox, Drive Assen, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Motor Cover, Joint Bolt, Power Takeoff, Crankshaft, nokkenas, Oil Pan.
3. Hydraulic Parts: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Lânbou masines en trekker Parts: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Motor Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
5. Rail Trains en frachtauto's: Shock Absorber Housing, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge en Cone, Wheels, Brake Systems, Handle, Guides.
6. Construction Machinery Parts: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Bucket Teeth, Bucket.
7. Logistics Equipment Parts: tsjillen, Caster, beugel, Hydraulic Cylinder, Forklift Spare Parts, Lock Case.
8. Valve en pomp Parts: Valve Body (Hûs), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Open Impeller, Slute Impeller, Pump Housing (Lichaam), Pump Cover.
| Ekwivalint graad fan roestfrij stiel | |||||||
| GROEPEN | AISI | W-stof | DIN | BS | SS | UNE / IHA | UNI |
| Martensitysk en ferritysk roestfrij stiel | 420 C | 1.4034 | X43Cr16 | ||||
| 440 B/1 | 1.4112 | X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Cr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | X6Cr13 | 403 S 17 | 2301 | F.3110 | X6Cr13 | |
| (410S) | 1.4001 | X7 Kr 14 | (403 S17) | 2301 | F.3110 | X6Cr13 | |
| 405 | 1.4002 | X6 CrAl 13 | 405 S 17 | - | F.3111 | X6 CrAl 13 | |
| 416 | 1.4005 | X12 CrS 13 | 416 S 21 | 2380 | F.3411 | X12CrS13 | |
| 410 | 1.4006 | X 10 Cr 13 | 410 S21 | 2302 | F.3401 | X12Cr13 | |
| 430 | 1.4016 | X6 Kr 17 | 430 S 17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Cr 13 | 420 S 37 | 2303 | F.3402 | X20Cr13 | |
| 420F | 1.4028 | X30 Kr 13 | 420 S 45 | (2304) | F.3403 | X30Cr13 | |
| (420) | 1.4031 | X39Cr13 | 420 S 45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | X20 CrNi 17 2 | 431 S 29 | 2321 | F.3427 | X16CrNi16 | |
| 430F | 1.4104 | X12 CrMoS 17 | - | 2383 | F.3117 | X10CrS17 | |
| 434 | 1.4113 | X6 CrMo 17 | 434 S 17 | 2325 | - | X8CrMo17 | |
| 430Ti | 1.4510 | X6 CrTi 17 | - | - | - | X6CrTi17 | |
| 409 | 1.4512 | X5 CrTi 12 | 409 S 17 | - | - | X6CrTi12 | |
| Austenitysk roestfrij stiel | 304 | 1.4301 | X5 CrNi 18 9 | 304 S 15 | 2332 | F.3551 | X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S 19 | - | - | X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S 21 | 2346 | F.3508 | X10CrNiS 18 09 | |
| 304L | 1.4306 | X2 CrNiS 18 9 | 304 S 12 | 2352 | F.3503 | X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2332 | F.3551 | X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2333 | F.3551 | X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S 62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S 16 | 2347 | F.3543 | X5CrNiMo17 12 | |
| 316L | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316L | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S 33 | 2343 | - | X8CrNiMo 17 13 | |
| 317L | 1.4438 | X2 CrNiMo 18 16 | 317 S 12 | 2367 | - | X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S 12 | 2337 | F.3553 | X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S 17 | 2338 | F.3552 | X6CrNiNb18 11 | |
| 316Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S 17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S 24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| Duplex RVS | S32750 | 1.4410 | X 2 CrNiMoN 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| S31803 | 1.4462 | X 2 CrNiMoN 22 5 3 | - | 2377 | - | - | |
| S32760 | 1.4501 | X 3 CrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Mooglikheden fanInvestment Casting Foundry:
• Max Grutte: 1.000 mm × 800 mm × 500 mm
• Weight Range: 0,5 kg - 100 kg
• Jierlikse Kapasiteit: 2.000 ton
• Bond Materialen foar Shell Building: Silica Sol, Water Glass en harren mingsels.
• Tolerânsjes: Op fersyk.
Foardielen fanInvestment Casting Components:
- Excellent en glêd oerflak finish
- Tight dimensional tolerânsjes.
- Komplekse en yngewikkelde foarmen mei ûntwerpfleksibiliteit
- Mooglikheid om tinne muorren te smiten dus in lichtere casting komponint
- Brede seleksje fan getten metalen en alloys (ferro en non-ferro)
- Untwerp is net fereaske yn it ûntwerp fan mallen.
- Ferminderje de needsaak foar sekundêre ferwurkjen.
- Lege materiaal ôffal.
| Materialen foarInvestment CastingProses by RMC Foundry | |||
| Kategory | China Grade | US Grade | Dútslân Grade |
| Ferritysk roestfrij stiel | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitysk roestfrij stiel | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Austenitysk roestfrij stiel | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 4.91, 4. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Precipitation Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex RVS | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| Hege Mn Steel | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Tool Steel | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Heat Resistant Steel | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Alloy op nikkelbasis | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| Aluminium Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Koper Alloy | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Alloy op kobaltbasis | UMC50, 670, Grade 31 | 2.4778 | |
| INVESTERING CASTING TOLERANCES | |||
| Inches | Millimeters | ||
| Diminsje | Tolerânsje | Diminsje | Tolerânsje |
| Oant 0.500 | ±.004" | Oant 12.0 | ± 0.10 mm |
| 0.500 oant 1.000" | ±.006" | 12.0 oan 25.0 | ± 0.15 mm |
| 1.000 oant 1.500" | ±.008" | 25,0 oant 37,0 | ± 0.20 mm |
| 1.500 oant 2.000" | ±.010" | 37,0 oant 50,0 | ± 0.25 mm |
| 2.000 oant 2.500" | ±.012" | 50,0 oant 62,0 | ± 0.30 mm |
| 2.500 oant 3.500" | ±.014" | 62,0 oant 87,0 | ± 0.35 mm |
| 3.500 oant 5.000" | ±.017" | 87,0 oant 125,0 | ± 0.40 mm |
| 5.000 oant 7.500" | ±.020" | 125,0 oant 190,0 | ± 0,50 mm |
| 7.500 oant 10.000" | ±.022" | 190,0 oant 250,0 | ± 0.57 mm |
| 10.000 oant 12.500" | ±.025" | 250,0 oant 312,0 | ± 0.60 mm |
| 12.500 oan 15.000 | ±.028" | 312,0 oant 375,0 | ± 0,70 mm |
Tsjinsten mei wearde tafoege oan engineering en produksje:
| Tsjinsten | Beskriuwing |
| Surface Treatment Services | Poedercoating, anodisaasje, elektrofoteze, Chrome plating, skilderjen, sân blasting, nikkel plating, sink plating, swarting, polearjen, blauing, Geormet, Zintek, ensfh. |
| CNC Precision Machtigingsformulier Services | Draaien, Frezen, Draaien, Honing, Boarjen, Boarjen, Tappen, Draadelektrodesnijden, Slijpen ... ensfh. |
| Ynspeksje en kwaliteitskontrôle | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulphur Analyzer, Metallurgical Microscopy, Press Force Tester ... etc. |
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